The DECAN S2 system appears to be an advanced automation or robotic solution designed for manufacturing or assembly lines, particularly for handling components with varying shapes and sizes. Below is a detailed breakdown of its highlighted features and their potential implications:
1. Secures Applicability to Components and Conveyor Flexibility
Adaptability: The system is likely equipped with modular tooling or grippers that can handle diverse component geometries, ensuring compatibility with a wide range of products.
Conveyor Integration: It may support dynamic conveyor systems (e.g., variablespeed, multidirectional, or adjustablewidth conveyors), enabling seamless integration into existing production lines.
Scalability: Flexibility in conveyor setup allows the system to adapt to changing production needs, such as batch size variations or new product introductions.
2. Reduces Production Time by Optimizing Motion Sequence
Path Planning Algorithms: Uses intelligent motion planning to minimize robotic arm travel distance, avoid collisions, and synchronize movements with conveyor speed.
Cycle Time Reduction: Streamlined operations (e.g., parallel processing, minimized idle time) increase throughput and overall equipment effectiveness (OEE).
Energy Efficiency: Optimized motion reduces power consumption, lowering operational costs.
3. Reinforces OddShape Component Recognition via 3D Lighting System
Enhanced Vision Technology: Combines 3D structured lighting (e.g., laser triangulation, stereovision) with advanced imaging to capture detailed surface contours, even for irregular or complex parts.
AIPowered Recognition: Machine learning algorithms likely process 3D data to identify component orientation, defects, or alignment issues, ensuring precise handling.
Robust Performance: Works reliably in challenging conditions (e.g., reflective surfaces, low contrast, or variable ambient lighting).
Potential Applications
Electronics Assembly: Handling delicate, asymmetrical components like circuit boards or connectors.
Automotive Manufacturing: Gripping and placing irregularly shaped parts (e.g., gears, custom brackets).
Pharmaceutical Packaging: Sorting and packaging items with nonuniform shapes (e.g., blister packs, medical devices).
Value Proposition
DECAN S2 aims to bridge the gap between highmix, lowvolume production demands and highspeed automation, offering manufacturers a versatile, futureproof solution that minimizes downtime and maximizes precision. Its integration of 3D vision and motion optimization could position it as a competitive tool for Industry 4.0driven smart factories.
DECAN S2 | DECAN F2 | DECAN L2 | |||
---|---|---|---|---|---|
Alignment | Fly Camera + Fix Camera (Option) | ||||
The Number of Spindles | 10 Spindle x 2 Gantry | 10 Spindle x 2 Gantry | 6 Spindle x 2 Gantry | ||
Placement Speed (Optimum) | 92,000 CPH (Optimum) | 80,000 CPH (Optimum) | 56,000 CPH (Optimum) | ||
Placement Accuracy | Chip | ±28 μm @ Cpk ≥ 1.0 (03015 Chip) | ±40 μm @ Cpk ≥ 1.0 | ||
IC | ±30 μm @ Cpk ≥ 1.0 | ||||
Component Range | Fly Camera | 03015 ~ □12 mm | 0402 ~ □16 mm | 0402 ~ □21 mm | |
Fix Camera | ~□42 mm (Standard) ~□55 mm (MFOV) ~ L75 mm Connector (MFOV) | ||||
Max. Height | 10 mm (Fly) 15 mm (Fix) | 12 mm (Fly) 25 mm (Fix) | |||
PCB Size (mm) | Min. | L50 x W40 | |||
Max. | Single Lane | ~ L510 x W460 (Standard) ~ L1,200 x W460 (Option) ~ L1,500 x W460 (Option) | |||
Dual Lane | ~ L510 x W250 (Standard) ~ L510 x W280 (Option) ~ L1,200 x W250 (Option) | ~ L510 x W250 (Standard) ~ L1,200 x W250 (Option) | |||
PCB Thickness (mm) | 0.38 ~ 4.2 | ||||
Feeder Capacity (8 mm standard) | 120 ea / 112 ea (Docking Cart) | ||||
Utility | power | 3 Phase, AC 200 / 208 / 220 / 240 / 380 / 415V ±10% (50/60 Hz) Max. 5.0 kVA | |||
Air Consumption | 5.0 ~ 7.0 kgf/cm2 50 Nℓ/min | ||||
Weight (kg) | Approx. 1,800 | ||||
External Dimension (mm) | L1,430 x D1,740 x H1,485 |
Product-Focused Keywords:
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Feature and Technology-Based Keywords:
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Industry and Application Keywords:
PCB Assembly Equipment
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Cost and Commercial Keywords:
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Service and Support Keywords:
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Brand and Model Combinations:
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Here’s the professional English translation of the content (with key technical terms preserved and optimized for clarity):
High Performance
Productivity Improvement
Enhances the speed and accuracy of 03015 microchip placement. Utilizes a duallane PCB transfer system (15% productivity increase compared to singlelane systems).
Enhanced Reliability
Low Noise and Vibration with Linear Motor Technology
Implements twin servo control and a linear motor on the Yaxis to achieve minimal noise and vibration during operation.
Flexible Production
Modular Conveyor System for Diverse Production Environments
Enables rapid model switching through an onsite replaceable modular conveyor system, adaptable to varied production requirements.
Easy Operation
UserFriendly Software for Streamlined Control
Features builtin optimization software for effortless creation and editing of PCB programs, simplifying setup and adjustments.
Core Advantages Summary
1. Efficiency Boost: Duallane transfer and highspeed placement reduce cycle times.
2. Stable Performance: Linear motor and twin servo control ensure longterm reliability.
3. Adaptive Design: Modular systems support quick transitions for smallbatch, highmix production.
4. Intuitive Interface: Simplified software reduces training time and operational complexity.
This translation maintains technical precision (e.g., "twin servo control," "linear motor") while emphasizing the system's competitive edge in industrial automation.
Contact:
CNSMT Electronics Equipment Co,.LTD
Ms:Mandy
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx